高效气动双组份打胶机的安装和操作流程

发布时间:2019/10/18    发布人:

  一•●、双组份打胶机的安装
  I. installation of two-component gluing machine
  1•●、应该将双组份打胶机设备安装在无粉尘和腐蚀性气体的环境中(这一要求不同于其他设备░,当然░,如果条件不足以争取至少有无腐蚀性气体░,毕竟设备有电线和管道░,不耐腐蚀)。
  1. The two-component dispenser equipment should be installed in the environment without dust and corrosive gas (this requirement is different from other equipment, of course, if the conditions are not enough to strive for at least whether there is corrosive gas, after all, the equipment has wires and pipes, which is not corrosion-resistant).
  2•●、室内温度好控制在10~40度的室内坚硬空中上░,空中应水平度要好。(小编这里说的空中水平度要好不一定要非常的平整才行░,我们的设备在设计之初曾经思索到了空中复杂性的要素所以对空中平整度是有相当大的忍让度的░,只需不是幅度提别的大普通都可以正常工作。)
  2. The indoor temperature should be controlled at 10-40 ℃ indoor hard air, and the air should be level. (the air levelness mentioned by Xiaobian here must be very smooth or not. At the beginning of the design, our equipment has considered the elements of air complexity, so it has a considerable tolerance for air levelness. It can work normally only if it's not in a large range.)
  3•●、双组份打胶机安装之前░,应先检查能否有因运输•●、搬动构成的变形•●、损坏和紧固件松动情况░,之前就曾经有客户在移动打胶机的过程中把设备的智能控制系统的一个零部件碰掉了而招致设备无法正常运转░,我们的工作人员到现场后才排查出的缘由。
  3. Before the installation of the two-component gluing machine, check whether there is any deion, damage and fastener looseness caused by transportation and moving. Before that, there was a customer who touched a part of the intelligent control system of the equipment in the process of moving the gluing machine and caused the equipment to fail to operate normally. Our staff came to the site to find out the reason.
  4•●、首先我们可以根据空中平整度的理论情况来经过调整设备的可升降地脚螺栓来调整设备的水平度直到设备水平而稳定。然后按图接线并可靠接地░,把气源接入机器所配带的气源接口░,确保无漏气现象。
  4. First of all, we can adjust the levelness of the equipment through adjusting the lifting anchor bolt of the equipment according to the theoretical situation of air flatness until the equipment is level and stable. Then connect the wire according to the drawing and reliably ground, connect the air source to the air source interface provided by the machine, and ensure no air leakage.
  5•●、向油槽中加注液压油至指定位置░,46#液压油(约为50升左右)。
  5. Fill the oil tank with hydraulic oil to the designated position, 46 × hydraulic oil (about 50L).
  6•●、接通电源并翻开查看设备能否能够正常运转。
  6. Turn on the power supply and turn it over to check whether the equipment can operate normally.

双组份打胶机
  二•●、双组份打胶机的操作流程
  II. Operation flow of two-component gluing machine
  双组份打胶机的操作过程十分的简单░,小编大约总结下分为两个部分一个是控制系统的操作░,另一个就是胶桶的安装/改换░,细致点的方法如下。
  The operation process of the two-component gluing machine is very simple. The summary of the small edition is divided into two parts: one is the operation of the control system, the other is the installation / replacement of the rubber barrel. The detailed methods are as follows.
 •●、倏刂葡低巢僮鞣椒
 •●、 operation method of control system
  1.接通电源(380V 三相四线)和气源(0.6-0.7MPa)。
  1. Connect the power supply (380V three-phase four wire) and air source (0.6-0.7mpa).
  2.翻开A,B胶供胶阀门░,关闭B胶回流阀门。
  2. Open the glue supply valve A and B, and close the glue return valve B.
  3.在控制面板上选择“开机”然后检查一下A,B胶能否工作正常。此时供胶机混胶工作准备就绪。
  3. Select "power on" on the control panel and check whether glue a and B work normally. At this time, the mixing work of the glue feeder is ready.
  4•●、假设长时间不用(超越15分钟)或者是下班时要在控制面板上选择“冲枪”░,然后翻开B胶回流阀门░,关闭B胶供胶阀门.此时供胶机冲枪准备工作就绪。
  4. If it is not used for a long time (more than 15 minutes) or at the end of work, select "gun punching" on the control panel, then open the B glue return valve and close the B glue supply valve. At this time, the gun punching preparation of the glue supply machine is ready.
  5•●、每次操作前确保设备的水平度░,调整机器的水平度░,调理地脚的高度使机身水平。
  5. Before each operation, ensure the levelness of the equipment, adjust the levelness of the machine, and adjust the height of the foundation to make the body level.
  6•●、接通电源后先检查各电机的旋转方向能否正确░,接通与CL—A—01打胶机的胶管•●、信号。(留意:A胶提胶齿轮泵电机的旋转方向必需契合齿轮泵旋转方向)
  6. After connecting the power supply, first check whether the rotation direction of each motor is correct, and connect the rubber hose and signal with cl-a-01 dispenser. (Note: the rotation direction of a glue lift gear pump motor must match the rotation direction of gear pump)
 •●、诮和暗陌沧/改换
 •●、 installation / replacement of rubber barrel
  1•●、在控制面板上选择“AB胶压盘”。
  1. Select "AB glue pressure plate" on the control panel.
  2•●、再选择“A胶升”此时A胶压盘上升。
  2. Select "a glue rise" again, and then the a glue pressure plate rises.
  3•●、高度到位时在控制面板上选择“A胶停”
  3. Select "a glue stop" on the control panel when the height is in place.
  4•●、将A胶桶放到压盘下面░,翻开桶盖将里面的胶袋固定好░,将胶桶的上口与压盘对齐(留意:新机器或是刚换上的密封圈是要先将密封圈外表涂上A胶░,以便起到润滑作用)。
  4. Put the a-rubber barrel under the pressure plate, open the end of the barrel to fix the inner rubber bag, and align the upper mouth of the rubber barrel with the pressure plate (Note: for the new machine or the newly replaced sealing ring, the surface of the sealing ring shall be coated with a-rubber first, so as to play a lubricating role).
  5•●、翻开A胶压盘上的排气阀░,然后再选择“A胶降”░,此时A胶压盘降落░,等压盘快要降到桶口时中止降落░,检查压盘能否对齐桶口░,调整胶桶的位置对齐为止。
  5. Open the vent valve on the a-rubber pressure plate, and then select "a rubber drop". At this time, the a-rubber pressure plate will drop. When the equal pressure plate is about to drop to the barrel mouth, stop falling. Check whether the pressure plate can align with the barrel mouth, and adjust the position of the rubber barrel until it is aligned.
  6•●、让压盘断续降落(即A胶降→A胶停→A胶降---)░,当压盘压入桶内时可使压盘连续降落░,此时排气阀内有空气排出░,当排气阀内连续排出A胶而没有空气排出时░,压盘中止降落并关闭阀门。
  6. Let the pressure plate drop intermittently (i.e. a glue drop → a glue stop → a glue drop --). When the pressure plate is pressed into the barrel, it can make the pressure plate drop continuously. At this time, there is air in the exhaust valve to discharge. When a glue is discharged continuously in the exhaust valve without air, the pressure plate stops falling and closes the valve.
  7•●、此时A桶安装完成░,抵达工作准备状态。B胶桶安装方法同A胶安装方法。
  7. At this time, barrel a is installed and ready for work. The installation method of rubber barrel B is the same as that of rubber barrel a.
  三•●、双组份打胶机的留意事项
  III. precautions for two-component gluing machine
  1•●、在当天机器操作终了后要把胶管内的胶冲出░,防止硬化;假设长时间不适用要留意用煤油清洗胶管和胶枪。
  1. After the end of the machine operation on that day, the rubber in the rubber hose shall be flushed out to prevent hardening; if it is not applicable for a long time, pay attention to cleaning the rubber hose and gun with kerosene.
  2•●、双组份打胶机运用的硅酮胶或聚硫胶要留意杂质不能过高░,低质量的胶容易堵塞胶管的过滤系统░,构成出胶不畅或不均匀。
  2. For the silicone rubber or polysulfide rubber used in the two-component gluing machine, it is necessary to pay attention to the impurities not to be too high, and the low-quality rubber is easy to block the filtering system of the rubber tube, forming a poor or uneven rubber output.
  3•●、在改换胶的品种时要特别留意把双组份打胶机内残留的胶冲净░,好清洗░,由于不同品种以致品牌的胶容易反响堵塞机器。
  3. When changing the type of glue, pay special attention to the cleaning of the residual glue in the two-component dispenser. It is better to clean it. Because of different types, the brand glue is easy to reverberate and block the machine.
  4•●、液压站系统的压力░,不能调的太高░,要根据室内环境温度等理论情况░,调至满足胶嘴正常出胶均匀打胶即可。翻开液压站时一定要翻开胶枪░,否则B组份管路压力将升得很高░,构成安全事故。
  4. The pressure of the hydraulic station system shall not be adjusted too high. According to the theoretical conditions such as the indoor ambient temperature, adjust it to meet the requirements of the normal dispensing of the glue nozzle and evenly apply the glue. When opening the hydraulic station, the glue gun must be opened, otherwise the pressure of component B pipeline will rise very high, which will constitute a safety accident.
  5•●、A胶提胶泵连续工作1分钟以上没有供胶中止░,说明管路内有空气░,此时会报警░,须翻开泵上管接头再翻开A胶提胶泵░,直到出胶为止░,中止并接好接头░,胶枪会呈现有空气的哔哔爆破声░,空气排净就好了。
  5. The a glue lift pump works continuously for more than 1 minute without stopping the glue supply, which means there is air in the pipeline. At this time, an alarm will be given. It is necessary to turn over the upper pipe joint of the pump and then turn over the a glue lift pump until the glue is discharged. Stop and connect the joint. The glue gun will show an air beep blasting sound, and the air will be discharged completely.
  6•●、硅酮胶B 组份遇空气会结壳░,影响泵的正常工作和管路的畅通░,因此░,停机时B组份胶的一切通道在泄压后均应关闭░,使B组份不得接触空气。
  6. Component B of silicone rubber will crust when encountering air, which will affect the normal operation of the pump and the smooth flow of the pipeline. Therefore, all channels of component B rubber shall be closed after pressure relief during shutdown, so that component B shall not contact the air.
  7•●、正常工作时不要断气源░,假设发现断气源应中止工作。
  7. Do not cut off the gas source during normal operation. If it is found that the gas source is cut off, the operation shall be stopped.
  以上就是小编对双组份打胶机安装•●、调试•●、运用方法以及运用当中我们应当留意的一些事情学问分享。希望小编的这篇文章能够辅佐到有这方面需求的朋友。
  The above is the knowledge sharing about the installation, debugging, application methods and some things we should pay attention to. I hope that this article can help my friends who need it.

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